大型空间模块化多折肋式可展开支撑机构设计与分析

    Design and analysis of a large-scale space modular multi-fold rib deployable support mechanism

    • 针对航天器对大尺度、高收纳率空间支撑机构的迫切需求,提出一种具有拓扑阵列特征的多折肋式模块化可展开支撑机构。首先,开展了可展开支撑机构的总体方案设计,并阐述了肋单元的结构组成及展开原理。其次,基于闭环矢量法建立了肋单元的参数化模型,通过求解运动约束方程组实现了杆件尺寸的参数化计算,并采用数值仿真软件MATLAB完成了运动学仿真,以验证模型的正确性。再次,对机构中的关键零部件进行了详细结构设计,并建立了可展开支撑机构的三维模型,采用虚拟样机仿真软件ADAMS对模块单元的展开过程进行了仿真验证。最后,为验证设计的工程可行性,基于3D打印技术研制了原理样机,并开展了地面展开试验,以进一步验证所提方案的可行性。研究结果表明:原理样机的实测质量为0.901 kg,综合收纳率为15.7 : 1,具有良好的拓展性,为未来大型空间可展开支撑机构提供了新的设计思路与工程参考。

       

      Abstract: To meet the urgent demand for large-scale and high-packing-ratio space support mechanisms in spacecraft, a modular multi-fold rib deployable support mechanism with topological array characteristics was proposed. Firstly, the overall scheme design of the deployable support mechanism was carried out, and the structure composition and deployment principle of the rib unit were described. Secondly, a parametric model of the rib unit was established based on the closed-loop vector method. By solving the kinematic constraint equations, the parametric calculation of the linkage dimensions was achieved, and kinematic simulation was conducted using the numerical simulation software MATLAB to verify the correctness of the model. Subsequently, detailed structure design of the key components of the mechanism was conducted, and a three-dimensional model of the deployable support mechanism was established. The deployment process of the modular unit was simulated and verified using the virtual prototyping software ADAMS. Finally, to validate the engineering feasibility of the design, a principle prototype was developed based on 3D printing technology, and ground deployment experiments were carried out to further verify the feasibility of the proposed scheme. The research results indicate that the principle prototype has a measured mass of 0.901 kg and a comprehensive-packing-ratio of 15.7 : 1, demonstrating good extensibility and providing a new design approach and engineering reference for future large-scale space deployable support mechanisms.

       

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